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薄膜沉积控制仪

不同于薄膜沉积监测仪, 薄膜沉积控制仪利用闭环回路可进行镀膜过程中的沉积速率及膜厚的控制.MDC-360, MDC-361 和 MDC-370是Maxtek三 种型号的薄膜沉积控制仪. MDC-360 是基本型,前面输入,操作简单, 功能全.? MDC-361是 简化黑箱型,无输入键盘, 需通过计算机接口控制. MDC-370为扩展型,可接 控制六个沉积源.

Maxtek的MDC-360, MDC-370 及同其他家产品比较:

Feature Description MDC-360 MDC-370 STC-200/SQ IC5
Large, easy to read LED displays Yes Yes No No
Internal speaker for audible warnings Yes Yes No No
User named process, materials, and I/O's Yes Yes No No
Automatic crystal switching on failure Yes Yes Yes Yes
Built in materials library Yes Yes No Yes
Supports multiple rate ramps Yes Yes No Yes
Supports source pocket position control Yes Yes No Yes
Supports sensor crystal position control Yes Yes No Yes
Supports multiple sensor crystal frequencies Yes Yes No No
Optional Windows interface software for PC Yes Yes No No
Analog outputs 2 Channels 2 Channels 1 Channel 6 Channels shared??
with source outputs
Source control outputs 2-Standard??
2-Optional
2-Standard
4-Optional
1-Standard 6-Standard shared??
with analog outputs
Sensor crystal inputs 2-Standard??
2-Optional
2-Standard
4-Optional
2-Standard 2-Standard
6-Optional
User programmable TTL inputs 8-Standard??
8-Optional
8-Standard
8-Optional
8-Standard
8-Optional
14-Standard
14-Optional
User programmable relay outputs 8-Standard??
8-Optional
8-Standard
8-Optional
8-Standard
8-Optional
8-Standard
16-Optional
Material storage 32 32 9 24
Process storage 99 99 9 50
Layer storage 999 999 99 250
Computer interface RS-232 Standard??
RS-485 Optional??
IEEE-488 Optional
RS-232 Standard
RS-485 Optional
IEEE-488 Optional
RS-232 Standard
IEEE-488 Optional
RS-232 Standard??
IEEE-488 Optional
Resume mode Yes Yes No Yes
Runs cool - no fan Yes Yes Yes No
4 instant graphs Yes Yes No  

 

 


MDC-360 技术指标:

MEASUREMENT
Frequency Resolution 0.03 Hz @ 6.0 MHz
Mass Resolution 0.375 Ng/cm2 (0.014 ? Al)
Thickness Accuracy 0.5% + 1 count
Measurement Update Rate Dynamically adjusted, .5 to 10 Hz
Display Update Rate 10 Hz
Sensor Crystal Frequency 2.5, 3, 5, 6, 9.5, 10 MHz
DISPLAY (MDC-360 ONLY)
Thickness Display Autoranging:?
0.000 to 999.9 k?
Rate Autoranging:?
00.0 to 999 ?/Sec
Power Display 00.0 to 99.9%
Time To Go 0:00:00 to 9:59:59?
H:MM:SS
Crystal Health% 00% to 99%
Layer Number 001 to 999
Graphics Display 256 × 64 LCD with??
CCFL backlighting
COMMUNICATION
  RS-232 serial port standard?
RS-485 serial port optional?
IEEE-488 optional
PROGRAMMING
All programming and system configuration is done through the LCD display. Programming is divided into three sections: Process, Material, and System. Password protection is available at the Edit, View and Run levels. Defaults to no protection
PROCESS PROGRAMMING
The MDC-360 can store up to 99 user defined processes. A process is a sequential list of defined layers. A layer is defined by two parameters, its material and its thickness. The MDC-360 can store up to 999 defined layers.
PROCESS PARAMETERS
Process Name 12 character string
Edit Password 4 character string
Run/View Password 4 character string
Layer# 1 to 999 Material name, Thickness
MATERIAL PROGRAMMING
The MDC-360 can store up to 32 user defined materials. A material is defined by the following set parameters:
MATERIAL PARAMETERS
Material Name 10 character string
Material Password 4 character string
Sensor # 1 to 4
Crystal # 1 to 8
Source # 1 to 4
Pocket # 1 to 8
Density 0.80 to 99.99 gm/cm3
Acoustic Impedance 4.00 to 59.99 gm/cm2 sec
Tooling Factor 10.0 to 499.9%
Proportional gain 1 to 9999
Integral Time 0 to 99.9 sec
Derivative Time 0 to 99.0 sec
Rise to Soak Time 0 to 9:59:59
Soak Power 0 to 99.9%
Soak Time 0 to 9:59:59
Rise to Predeposit 0 to 9:59:59
Predeposit Power 0.0 to 99.9%
Predeposit Time 0 to 9:59:59
Rate Establish Time 0 to 99 sec
Rate Establish Error 0 to 99.9%
Deposition Rate (4 possible) 000.0 to 999.9 ?/sec
Rate Ramp Start (4 possible) 0.000 to 999.9 K?
Rate Ramp Stop (4 possible) 0.000 to 999.9 K?
Time Setpoint 0 to 9:59:59
Ramp to Feed Time 0 to 9:59:59
Feed Power 0 to 99.9%
Feed Time 0 to 9:59:59
Ramp to Idle Time 0 to 9:59:59
Idle Power 0 to 99.9%
Maximum Power 0 to 99.9%
Power Alarm Delay 0 to 99 sec
Minimum Power 0 to 99.9%
Rate Deviation Attention 0 to 99.9%
Rate Deviation Alarm 0 to 99.9%
Rate Deviation Abort 0 to 99.9%
Sample Dwell 0 to 100%
Sample Period 0 to 9:59:59
Crystal Fail Switch, halt, or time power
Backup Sensor # 1 to 4
Backup Tooling Factor 10 to 499.9%
Backup Crystal # 1 to 8
I/O CAPABILITY
Standard  
Sensor Inputs 2 standard, BNC
Source Outputs 2 fully isolated, 2.5, 5 & 10 volts @
20 ma., 0.02% resolution
* Passive Inputs 8 fully programmable, ground true
4.7 kohm pull up to 5 VDC
* Active Inputs 8 fully programmable, 10.5 - 130 VAC @
50 - 60 Hz or 10.5 VDC
? * Choice of input type
Relay Discrete Outputs 8 fully programmable SPST relay,
120 VA, 2A max.
Abort Relay Output SPST relay, 120 VA, 2A max.
Communication, RS-232 Rear Panel, 9 pin AT, full duplex
Front Panel, RJ-11-6 POS jack, full duplex
Remote power handset Front Panel, RS-11-4 POS jack
Options, Factory Installed
RS-485 serial communications port. Rear panel RS-232 can be replace with RS-485
Options, User Installed
Source/Sensor board increases number of sources and sensor to four. I/O board doubles number of inputs and outputs to 16.??

IEEE-488 communication card

INPUT SET UP  
Each individual input can be set up to initiate a specific action, under specific conditions, for a specific input state. Inputs associated with pocket or crystal position feedback are predefined
OUTPUT SET UP  
Each individual output can be set up to respond in a specific manner to a specific set of conditions. Outputs associated with pocket rotation or crystal changing are predefined.
SENSOR SET UP  
Each sensor can be configured to control a single, dual, or multiple crystal sensor head. A sensor is defined with the following parameters:
SENSOR PARAMETERS  
Number of crystals 1 to 8
Shutter Relay Type Dual, Normally Open, Normally Closed, None
Control Manual, Direct, BCD, Individual
Drive Up, Down, Fast, Inline, Single Step, Double Step
Feedback Type Individual, BCD, Single Home, In Position, No Feedback
Rotator Delay 0-99 sec
SOURCE SET UP  
Each source can be configured to control a single, or multiple pocket source with manual or automatic pocket rotation.
SOURCE PARAMETERS  
Number of Pockets 1 to 8
Shutter Relay Type Normally Open, Normally Closed, None
Shutter Delay 0 - 9.9 sec
Control Manual, Direct, BCD, Individual
Drive Up, Down, Fast, Incline, Single Step, Double Step
Feedback Type Individual, BCD, Single Home, In Position, No Feedback
Rotator Delay 0 - 99 sec
Source Voltage 2.5, 5, 10 V
DAC RECORDER SET UP
The MDC-360 has 2 analog, chart recorder outputs. The recorder outputs are configured with the following parameters:
RECORDER PARAMETERS
Recorder #1 / #2 output Rate, Rate Dev., Power, or Thickness
Recorder #1 / #2 scale Full Scale %, 2/3 Digit.
RECORDER SPECIFICATION
Output 0 to 5V
Resolution 0.02%
UTILITY SET UP
The utility menu contains a number of parameters which do not belong elsewhere. Some of the parameters are:
Crystal Frequency 2.5, 3, 5, 6, 9, 10 MHz
Simulate Mode On / Off
IEEE-488/RS-485 Address 1 to 32
Attention Volume 0 to 10
Alert Volume 0 to 10
Alarm Volume 0 to 10
Time? 0 to 23:59 — Optional
Date MM / DD / YY — Optional


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